Infosys delivers high value global engineering solutions across the product lifecycle value chain. This blog is to discuss trends and best practices around global engineering, global product development, product innovation, product lifecycle management and green engineering aspects across industries.

February 25, 2010

Accelerating product value realization with Product Effectiveness

Rapid introduction of reliable, compelling products is the lifeblood of product companies.  Also, successful new product launches are highly rewarding in terms of higher margins they promise.  However, the reality of product innovation is that the failure rate of new products is high.  This is not affordable or sustainable, given the pressure on scarce resources.  Imagine the impact if the new product success rate were to increase only a few percentage points – benefits would flow straight to the bottom line.

PLM solutions have been offered by technology vendors as a panacea for all product development ills. However, these solutions have seen limited adoption compared to enterprise applications for a variety of reasons:

  • While there are many systems available today, organizations still lack a direction on what solution to choose and how to implement across global extended enterprise to address their specific needs, accelerate value realization  and provide sustainable governance
  • Implementation is done at a departmental level, typically at engineering design centers, rather than managing the product information at an enterprise level
  • Solutions until recently have not contained portfolio management and product intelligence capabilities, with linkage to financials and dynamic resourcing functionality
  • Product development process maturity is not as mainstream as areas like supply chain, and correspondingly has not received appropriate management attention
  • While individually the process may be well defined for each product function, there are significant areas of ambiguity across groups that are not effectively addressed under the conventional stage-gate process

Part of the problem with traditional approaches has been an emphasis on process, without considering other dimensions of change.  There needs to also be robustness, collaboration, repeatability, and synchronization of effort by all product functions.  Companies need a broader, perhaps transformation view to the product development process.  The term Product Effectiveness has been coined to describe this multi-dimensional framework and approach. Business leaders seek to go beyond conventional product development to create better product value through multiple dimensions – new product introduction capabilities, dynamic management of products to generate profitable portfolio, ironing out post-sales product performance issues, and most importantly, Voice of the Customer.  Some refer to this as Extended PLM, since it can be implemented in organizations with or without a PLM implementation in place.

The Product Effectiveness framework is made up of 12 components Product Effectiveness incorporating industry operations references models from the Supply Chain Council, PDMA, and leading academic institutions.  The framework address a matrix of process (product management, product development and product sustenance) and domain (customer needs management, NPDI program management, product portfolio, and product performance).  The following 12 components comprise the framework:

  • Product strategy
  • Product value management
  • Portfolio decisions
  • Product intelligence
  • Product requirements
  • Lifecycle management architecture
  • Product innovation management
  • R&D testing and laboratory management
  • NPD knowledge management
  • Process harmonization
  • Diagnosis and root cause analysis
  • Compliance

These 12 components are not meant to be all inclusive – rather, they are the areas to ‘get right’ when describing the product lifecycle and offer a starting point when defining and planning improvement initiatives.

Beyond the components, it is also useful to consider tools and aids for performance improvement.  Tools can provide the rigor and consistency to drive change throughout the enterprise, and tools are needed to make the change permanent by enabling maintenance as things change over time.  Following are standard tools that leaders should consider for performance improvement:

  • Capability maturity profiles
  • Data models
  • Product roadmaps
  • Process reference models
  • Metrics libraries
  • Workflows
  • Business intelligence and reporting

To bring these ideas together, companies should take a holistic approach.  Many failed improvement initiatives have been caused by a piecemeal approach and lack of the bigger picture.  Here are some leading practices for improvement initiatives in the area of product development and management:

-    Assessment to determine NPDI maturity level to develop an initiatives roadmap
-    Adhere to industry standard process models, product data models and KPI
-    Reduce decision making time by enabling quick go-kill-hold decisions
-    Improve enhance productivity through accelerators embedded as part of the new process model
-    Determine product value and track portfolio profitability over periods of time
-    Provide executive window into broader dynamics of cross-functional product development cycle

The ideas above may not be the total story.  However, they should provide leaders in product companies a starting point to refine their existing approach or perhaps shape planned improvement initiatives.  One thing is for sure:  with the intense pressure to simultaneously increase innovation and reduce cost, anything that can improve product effectiveness will help companies compete more effectively and reward their stakeholders.

 

 

 

January 25, 2010

Accelerating New Product Launch

Companies look for New Product Introduction (NPI) to expand their current market and to gain share within existing markets they operate. Generally large companies are divided into multiple Business Groups, which are further divided into multiple Business Units. A Business Unit (BU) spends most of its' time and resources in designing, and testing a product -- ensuring a robust and unique in demand product is launched, but doesn't stay connected closely with product launch.

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January 15, 2010

Idea management could make the difference between surviving the recession or not

Recessions are a key part of the business cycle as they can eliminate the waste in an industry by forcing less efficient companies out of business, or by trimming a company’s waste to focus on core competencies.  How a company reacts during a recession can impact if they will be around for the next one.  Survival is one thing, but the best companies in the world win in these economic turns by being more innovative than their competitors.  The less optimal method to innovate is to to increase R&D spend and place more bets, however the more effective method  is to make a company’s R&D machine more efficient.  The largest opportunity to do this is in idea management.

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December 24, 2009

2009 - The year of "prudence" in journey of Global engineering

The year gone by was greeted by "financial crisis" and the CXOs across industries were strategizing to deal with this unprecedented challenge at the beginning of the year - focus was on financial prudence and achieving operational efficiency.

 ...But as we end the year, the mood has changed, there is greater hope and some early signs of turnaround...the conversations again are shifting to view this downturn as an opportunity and capitalize on impending growth, prepare to launch new products, adopt more agile and lean business models...

The impact of recession was more in the developed economies. India and China as markets continued to register good growth. In fact this year auto sales in India were defying the economic crisis and bloodbath faced by Detroit, sales have been rising through February this year and recorded 61% growth in November. This all only went to prove that companies will always find new opportunities in this globalized economy.

"Global engineering" concept gained further ground in the recessionary times. I choose to call this year,a year of "prudence" in journey of global engineering, as it put to test the claims and helped to reign unrealistic expectations.

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December 16, 2009

The cost of being Green

While travelling down from LA to Dallas after presentation the Infosys GreenPLM offering at the GlobalTex conference, I had a chance to browse the greenbiz.com".  website . The good thing about this website is the news section dedicated on Green information & updates  across the globe.

Read the article "Recovery Act Adds 6,500 Greener Vehicles to USPS Fleet". And was quite excited to see the big step taken by USPS. This shows the commitment of US Government towards Green. The agency USPS ordered 14,105 fuel-efficient vehicles last month at a cost of $210 million. Quite an amount to be spent and this kept me thinking how much does it cost to be Green?

In addition to automobiles, the common gadgets that we use in our daily life like mobiles, mp3 players, DVD players, camcorders  and so on are all also built using materials which are currently under green compliance radar. Now, it makes me wonder that how much of compliance can we actually bring in to develop green components and will it be cost effective? Having experience of various manufacturing process my personal opinion is that we can actually make greener products however we may not be able to produce something completely environmental friendly. And that would be too hypothetical statement.

I thought about it and came to the conclusion that there are various ways where one can actually reduce cost and still develop a green product or rather I should say a  cost effective green product. For example, while take back and dismantling the product it is easy to identify the components which can directly be reused, some other could be re-manufactured ( well trade-off has to be decided on cost i.e. whether it is cost effective to produce new one or re-manufacture the old one) and some can be disposed off responsibly.

This was at the end of life and the best part is if one can consider greener aspects while designing the end becomes more friendly and easy. That again re-instate the fact that trade-off at the beginning can actually give leverage at the end.

Bottom line: More responsible the producer is, the more greener and cost effective products can be expected from them.

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