Welcome to the world of Infosys Engineering! It is a half a billion plus organization that takes pride in shaping our engineering aspirations and dreams and bringing them to fruition. We provide engineering services and solutions across the lifecycle of our clients’ offerings, ranging from product ideation to realization and sustenance, that caters to a cross-section of industries - aerospace, automotive, medical devices, retail, telecommunications, hi tech, financial services, energy and utilities just to name a few major ones.

Main

August 5, 2019

SAFETY - Is it really our TOP Priority ?

SAFETY - Is it really our TOP Priority

If not, let's do it


It was yet another shocking and distressing incident happened that caused a number of fatal casualties and countless injured persons. Referring to the recent accident occurred due to landslide in a Coal mine in Odisha, India on 23rd July 2019. Many mining personnel's and equipment's buried under the thousands of metric tonnes of rock. And this is not for the first time, a number of such incidents/accidents were witnessed by the industry in the past all over the world and still we are not able to provide a safe working environment for the community.

mine accident-21.jpg


Although there are no accurate figures, but estimates and statistics suggest that almost 12,000 to 15,000 people loses their life in a year in such accidents worldwide.

While industry experts say the number of fatalities has decreased considerably since the early 20th Century, there has been no shortage of tragic mining accidents in recent years. ( ref: https://www.bbc.com/news/world-latin-america-11533349 )

The news flashes for a couple of hours on news channels, papers, followed by rescue operations, few suspensions and putting some inquiry commission for further investigation. But do we really need another investigation? Or some strong steps to follow the safety norms and recommendations which may have been provided during prior such investigations.

On one side we are making proud moments for ourselves and country by establishing milestone in the technological advancement in all the sectors including space technologies, which is also being recognized throughout the world, but at the same time on another side, we are not even able to leverage the existing technologies to provide a better and safe working environment for workers and the society. That too for the industry like mining, which is the back bone for the growth and up-liftment of all other industries as well as for human beings.

Being a mining professional and serving the industry for almost last 13 years across various countries, and more specifically working on technology side since last more than one year with Infosys, I couldn't stop myself to bring and highlight this point again that we have to take some strong decisions and necessary steps to eliminate such un-wanted incidents, and it is possible by adopting proper technologies which can ensure the safety measures, which is doable and need not require any rocket science to implement.

"We have to inherent the safe working practice among ourselves as a practice & culture and not by force for doing so just for the sake of records".

Considering the volume of material handled by mining projects and cost associated with it, loss of a single shift without operation/production is significant in nature. The occurrence of such accidents plays significant role in loss of production and revenue. If we take the example of the above incident, where we lost the life of few workers, injured many others which off-course can't be measured and re-covered against any cost, but as a fact the project was shut down for a couple of days after the accident, and it cost millions of dollars. Both such losses could be saved by just adopting some technologies to ensure safety measures. And the cost associated with this may be a very negligible fraction comparing the overall loss. And this is applicable to more or less in all such incidents.

How Technology Can Help?

The technologies which are readily available for us can play very crucial role for improvising the safety standards in such working conditions like mining and construction sites, plant operations etc.

In most of such cases, incidents can be avoided if the key parameters associated with operational processes and/or working plans/designs are being monitored properly. Capturing the data in real time or near real time, analyzing the current and historical data for any specific trends, etc. can  help in predicting any  failure or unsafe working conditions well in advance. The technologies like AR/VR, AI, ML, Automation, Image processing, etc. can  help in providing early predictions of such unsafe conditions which can save not only the money, but more importantly the lives of individuals. It is very unfortunate and hard to believe fact, that people are using technologies for fun and entertainment like in gaming, film industries, and other such sectors, which not bad at all, but at the same time unable to leverage the benefits of such technologies for essential areas where there is a risk to life.

While working with Infosys, we got the opportunity to work closely with various technologies and the good work the team has done across all the industry segments like Medical, Automobile, Agriculture, Aerospace & Defense, Industrial manufacturing, utilities, etc. Developing platform and solutions for Digital Twin, Smart Factory, Autonomous vehicle, Development of next generation self-learning AI platform like KRTI 4.0 for operational excellence, various projects on Environmental Monitoring for a number of processing plants, Autonomous haulage, Next generation Autonomous Drilling, Collision Avoidance system, Proximity Detection, Drone based real time monitoring and many such projects for world's leading companies are just a few examples from the vast projects list. 

This gives an opportunity to use the existing matured technologies from one industry segment and leveraging it for the industries like mining, construction, etc. which are still struggling to get the benefits out of it. Using the same thought process, it was observed that Drone based real time or near real time monitoring can play a crucial role in capturing the required data and predicting the failure and unsafe conditions well in advance and we can avoid such accidents as mentioned earlier. The good part is Infosys is already using this technology in other segments. For example, in the Agriculture industry Infosys developed a solution for monitoring the Crop health using Drone, soil sensors & IoT devices, and not only specific clients but the whole industry started getting benefits out of it. The same concept can be applied for monitoring such mine sites where it is very difficult to get the required data using manual method which is more time consuming, unsafe and sometime the area of interest are not even reachable. The Drone can be used for capturing the required data efficiently and quickly. Which can be transferred to concern department in real time for further processing and monitoring.

Drone Monitoring.jpg

The image captured by Drone, along with other data generated by sensors and devices like displacement, stress, pressure, etc. can be used all together for measuring and monitoring any displacement of rock or structure, development of cracks, fractures, and any unstable features like wedges, cohesion, pore pressure, toppling, etc. and predicting unsafe working conditions well in advance so that necessary measures can be taken, which greatly enhances safety and peace of mind on-site.

This is one of such example where we may need not to re-invent the wheel to solve the problem, but to use the existing technologies and learning from the good work done in the past despite of any industry segment, and leveraging the same to solve the issues. Infosys, which focuses on these aspects and committed to its clients for providing the best of the breed technology solutions to make a safer, healthier and efficient working environment. Structuring ENCAS (Engineering Consulting and Architecture Services) group at Infosys, and enabling a fortnightly connect with industry and domain specific SME's is such a great step taken by ENCAS leadership and senior management. Where all such critical resources and like-minded people come together and shares their good experience and work done in their respective domain. This enables and provides a mechanism for a smooth transition of technological use cases from one industry to another.

 

The same idea and concept can be further explored to have a consortium of various industries like railway, road, construction, mining, oil and gas, etc.on a regional or national level where people can discuss and share their industry or work specific issues, their possible solution and how the best practices, technological solution, etc. can be adopted from one industry segment to another for the overall benefit of the industry, society and ultimately the peoples working there.

 

By providing a safe and healthy working environment, we are not only avoiding such accidents, but also increasing the efficiency of individuals and the overall process. As quoted earlier, safety should be in our practice and culture and not to be adopted by force.

The life of each individual is a gift & valuable, let's allow technology to make it more safe and beautiful.

"Tomorrow: your reward for working safely today."- Robert Pelton

May 25, 2019

Evolution of connected services organization

The connected services organization structure is an important structural element as enterprises embrace IOT and deliver solutions to its customers. There are many questions that enterprises need to answer as they design a structure that scales, sustains and importantly delivers. Executive sponsorship that is driven by strong governance is crucial since the new organization will be a change from the traditional structures

Continue reading "Evolution of connected services organization " »

March 25, 2019

IOT Edge of Tomorrow

The Edge of Tomorrow is a 2014 sci-fi movie starring Tom Cruise that's based on a time-loop and you can read reviews here. However, this blog is about the IOT edge of tomorrow which is as exciting about edge capabilities that are ever expanding. Before getting into a prediction mode, let us recap about what drives the edge in the IOT world - some of the factors are low latency, local computing and real time decision making, lack of reliable connectivity and proprietary protocol protection. I have elaborated on these aspects in my previous blog here. Industry experts, analysts, and my own experience the edge is here to stay and if anything will continue expand. 

Continue reading "IOT Edge of Tomorrow " »

November 12, 2018

IIoT - Industrial Internetization - Impact on Organizational Structures

From Internetization of people, we have gradually moved towards Internetization of industry. For an industry, organization itself and its competition, both are in a state of flux, and getting reshaped dramatically with the evolution of IIoT Ecosystem. As an outcome of converting non-living products into intelligent, connected and communicating smart devices, a not so envisaged scenario of transformation of organizational and operational structure has automatically started. Organizational structures built over previous three industrial revolutions, have started crumbling with the dawn of 4th Industrial revolution. 

While change has been a norm across all organizations, manufacturing industry has received most lethal hit till date. As Jeff Immelt (GE CEO) pointed out way back that every industrial company must become a software company, and rightly so, massive transformation across manufacturing companies have already begun. Without focusing on external implications (Strategy, Competition, Industry structure and Industry Boundary) which the world of IIoT is bringing in the world of Industry, an observation of internal implications for an Industrial organizations bring following pattern very visible - 


 1. Classical model of manufacturing company being divided into departments like R&D, manufacturing, sales, marketing, finance & IT would give into new models where practice of periodic hands-off across departments would be replaced by continuous co-ordination across functions.

2. As a result of products becoming intelligent, relationship between organization with its products and its customers is becoming continuous and open ended now.

3. Data would drive decisions in place of whims and fancies of individuals.

4. Traditional centralized model of command & control of management would be challenged by rich data and real time feedback. 

       

       There are number of below mentioned noteworthy shifts providing enough indications on how the industrial companies would evolve and how their organizational structure would go through massive changes -

  1. IIoT driving pervasiveness of IT - IT has already started assuming more central role in R&D or Engineering activities which has been the work of core R&D department till now. With the need to embed IT hardware and software in the product itself to make it smart, IT has become pivotal to R&D activities. Only time will tell if we shall continue to have R&D and IT as two separate departments or one would be made responsible for other or vice versa. Truth is, need to create smart and communicating product has ensured that there will hardly be any R&D without IT anymore.
  2.  Industrial Dev-Ops - With product becoming intelligent and connected, there is a continuous feedback loop which has come into existence with products relaying all the key information to its creators. In order to understand, manage and drive value out of this communication loop, similar to Dev-Ops model of IT, Industrial companies are exploring collaboration mechanism between teams responsible for product development and product support/operations. Aim is to reduce product release cycle, to provide better customer services and to get and understand the actual on ground feedback on products through IIoT ecosystem. Concept of Digital Thread is a step in this direction only.
  3.  Data Organization - Data is the new oil of the economy and same holds true for and industrial company as well. With millions of sensors, IIoT ecosystem generating data at enormous speed and scale, getting strategic value out of the data would remain a big challenge. In view of this, there would be an effort towards creation of data specific entity responsible for collection, consolidation, analysis and bringing in the insight aspects of right data. Appointment of Chief Data Officer across organizations is a baby step in that direction itself.
  4.  Consumer Management - Smart connected products through IIoT ecosystem has the capability to drive and deliver the value in PAAS (Product as a Service) model. It would be imperative to monitor product usage and performance data to understand the value being provided to consumer and mechanism to improve this further. Traditional sales & service teams are not equipped to cater to this changing scenario. Would there be a separate group responsible for managing consumer relationship in the world of IIoT? Only time shall answer this question.

 

For an Industrial organization, it is a journey from 'here' to 'there'. Organizational structures efficiently catering to the world of IIoT are yet to come. Changes are huge, while skills are very limited. Whether the structure would involve setting up separate business units, or to answer the change through amalgamated cross functional mechanism, or through COE routes, organizational structures will change for sure.

In this new world of IIoT, things have started speaking between themselves, and, with us as well. Very often, things speak softly, but at times, so loudly that it is not only organizational structure which will be shaken to the core, it is possibly our societal structure itself which may start reshaping someday, because, IIoT is not an evolution, but a revolution. 

September 7, 2018

Address condition monitoring and predictive maintenance challenges in the Aerospace Industry with Krti 4.0

Let's begin this blog post with a story. A man wanted to learn how to swim. He began by speaking to a few people about it and reading a few books on swimming techniques before heading to the lake. But, there began his problem: While he practiced the motions and went through every movement and stroke he had read about and discussed, he was still unable to keep his body afloat. Frustrated, he looked around and saw a person enjoying a leisurely swim in the middle of the lake. He waited for the swimmer to come ashore and asked if he could teach him how to swim. Soon, with a few lessons, the man was swimming by himself in the lake.

 

The message of the story is: It is easier to learn from a practitioner than a theoretician. This approach applies to almost every scenario that requires individual knowledge coupled with the guidance of someone who has traversed the path to successfully accomplish something. Now, swimming may be a simple skill to learn and, in the story, the investments needed were time and money spent on a few interactions and purchasing the right books. But what if an enterprise wanted to enhance its operational efficiency at an organization level? Here, the investments would be much higher and the ROI would need to be well-defined.

 

Take the example of aerospace and defense, a technology and investment-intensive industry burdened by strict safety and regulatory requirements. This industry needs stringent quality and production measures for consistency, reliability and high performance. The success drivers for organizations in this industry are high product quality and operational efficiency. From a theoretical point of view, the following levers can help organizations achieve manufacturing and operational efficiencies:

 

  • Intelligent management of critical shop-floor assets such as time-sensitive raw-materials, kits, molds, tools, and the workforce
  • Sophisticated algorithms powered by AI and data analytics that suggest next steps by sending out context-aware alerts and recommendations

 

Much like the earlier story about swimming, these levers look great on paper. But, without alignment with a practitioner's perspective, these may be insufficient to achieve the desired goals. So, how does one find the practitioner's view? This is possible by accessing processes and frameworks developed by organizations that have already deployed reliable systems with assured performance along with data prediction and connectivity between assets to collect data. In fact, I think that could actually mean the difference between the success and failure of any transformation program.

 

Condition monitoring and predictive maintenance - A practitioner's view

 

KRTI 4.0 is an AI-based operational efficiency framework developed by Infosys and Pöyry by leveraging decades of industry experience working with global organizations. This framework enables aerospace OEMs and Tier 1 suppliers to deploy a system that significantly enhances the reliability of operations and maintenance on the manufacturing shop floor. The KRTI 4.0 framework is unique because it leverages the different expertise areas and key operational experience of Infosys and Pöyry to provide a practitioner's view:

 

  • Pöyry specializes in reliability, availability, maintainability, and safety (RAMS) modeling and engineering design for different industrial processes. Its dynamic RAMS models are based on effective use of Industry 4.0 technology and backed by intense field knowledge of asset behavior
  • Infosys leverages its rich engineering experience gained by working with different aerospace OEMs as well as its knowledge of manufacturing practices to create knowledge, operational and maintenance models coupled with data analytics and AI-based resolutions. These models form the backbone of the KRTI 4.0 framework, providing condition-based and predictive maintenance at the shop floor level rather than at an individual system level.

 

As a framework, KRTI 4.0 differentiates itself from other condition monitoring and predictive maintenance solutions by offering a comprehensive shop floor-centric view based on reliability rather focusing on asset availability. This unique capability enables OEMs to schedule maintenance, resources and inventory based on reliability assessments. Moreover, decision makers gain a 360-degree view of risks associated with anomalies in terms of business, human and environmental safety.

 

Connect with us to get real-world guidance on how to improve the operational efficiency of your organization. 

August 7, 2018

Creating a Peer-To-Peer Connected World of Cars with Blockchain and IoT Synergy

 

Leading automotive giant, Toyota recently announced the development of a slew of proof of concepts on IoT and blockchain synergy. Toyota has leveraged blockchain technologies such as smart contracts, Ethereum based distributed ledgers, and data from IoT sensors in these proof of concepts.

By doing research and creating PoCs, Toyota and other original equipment manufacturers have developed ecosystems in which end consumers and enterprises can perform a number of functions in a secure manner. These include,


•Management of peer-to-peer ride sharing and car sharing transactions

•Storage of information on vehicle usage, which can be used in usage-based insurance

•Sharing of driving data to map road and traffic conditions

In this blog post, we discuss peer-to-peer ride and car sharing.

A car ride or share transactions is a use case to monetize cars by selling or sharing rides, and cargo space. It also includes leasing out of vehicles on a peer-to-peer basis without a centralized authority, such as a vehicle aggregator or rental agency.

This can be done by leveraging the advances in blockchain and IoT, and these advances have the potential to disrupt established players and replace their central trust systems with a blockchain-based distributed ledger and de-centralized systems.

Continue reading "Creating a Peer-To-Peer Connected World of Cars with Blockchain and IoT Synergy " »

July 26, 2018

Digital Transformation - Where are we headed?

Continue reading "Digital Transformation - Where are we headed?" »

July 18, 2018

Connected Cars - The Telematics Journey ahead....


The auto industry is going through rapid evolution. The need for speed and fuel efficiency, traverse all types of terrains, and navigate in increasing traffic is pushing original equipment manufacturers (OEMs) to build vehicles with improved power, torque, and speed. As cars get built with increasing technological sophistication and intelligence, the core business of OEMs is shifting from car manufacturing to transportation.

The era of the connected car was launched in the 2000's when the first infotainment systems found their way onto car dashboards. The navigation display and entertainment audio systems got OEM's thinking beyond machines, and scrutinize the business of transportation - moving people and goods from one place to another. Transportation involves planning and execution of a journey. And planners are usually bombarded by a host of questions, which method of transport to choose? For instance, should it be by road, air, or water? If the mode of transportation is road then what vehicle should be chosen, car, bike, or bus? If the choice is the car, then the next question is on the route to be taken, what could the weather be, if it is snowing, then should the vehicle have winter tires, where will the vehicle be parked, when should the vehicle be refueled, where are the fuel stations and how far apart are they, and just some of the questions to be answered.


The rise of smartphones has enabled drivers to connect to the internet via tethering. Technologies such as MirrorLink, a device interoperability standard that offers integration between a smartphone and a car's infotainment system, have started making their way onto the car dashboards, and OEM's have now found a way of connecting the car to the rest of the world. OEM's, as well as Tier1 car companies, have started investing on building their own telematics platform. This is a comprehensive ecosystem of communication and consists of sensors, instrumentation, wireless communications, and more. As almost every industry begins to understand the potential of connected devices we are in a new era where IoT platforms are paving the way for M2M communication. BMW's Connected Drive, Audi Connect, Toyota's Touch 2 and Ford SYNC are a few prominent examples.


Most of the cars today use tethering connectivity through the phone to connect to the Internet. Few have already started on the next phase with inbuilt Wi-Fi.  Big OEM's are already working on Data Communication Modules, built for e-call and disaster recovery, and for telematic services such as remote diagnosis, infotainment gateway, and others. Market studies predict that by 2030 the connected car will expand revenue in the automotive industry by about 30 percent.


With the possibility of faster and dedicated internet connection within the car, and access to data becoming simpler, smartphone apps will have a key role in the future which will start shifting the automotive industry from vehicle manufacturing to transportation, and then on to mobility. This will lead to the emergence of new services,


Pre - Journey - Route planner, send2car, insurance - driver behavior, pay-as-you-go, dealer locators, rent-a-car, carpooling, calendar integration and more.


Journey - Maps, real-time traffic updates, weather updates, fuel station locators, parking garage, Point of interest , follow me, Over the air upgrade , voice recognized apps and services, find-my-car apps and more.


Post Journey - Trip analysis, social networking, share-the-trip, maintenance and service, service reminders, driver tips, etc.

Looking at these services we can expect connected cars to reshape the automotive industry and the business model for OEM's in unexpected ways. OEM's will longer be able to thrive by manufacturing the best cars but will need to plan on how to incorporate them into a highly connected world.

Continue reading "Connected Cars - The Telematics Journey ahead...." »

July 5, 2018

Shifting towards computing at the edge

Last week, Microsoft announced that Azure IoT Edge is now generally available for release. This is a powerful addition to Microsoft's IoT portfolio that includes - Azure IoT Central, IoT Hub and a host of solution accelerators. 

Before we unpack the specifics of Azure IoT Edge, let's take a step back to understand why edge computing is critical. Here are a few key reasons that would support business needs,

  • Low latency especially in scenarios that require real-time responses and decision-making. For instance, in a pedestrian detection system, which cannot wait while the data is sent to the cloud, then make a decision and take action. Here the need is to base action on real-time analysis
  • Computing is based on available data instead of historical, business process data, or external data sources. This saves on bandwidth, unnecessary computing on the cloud, and privacy. For instance, shutting off a device based on threshold value is not dependent on location, device attributes, and allows for decisions to be made locally
  • Proprietary protocol protection through integration with a plethora of protocols that have been developed over the years. This is especially true in industrial scenarios. Computing at the edge helps in protocol adaptation and filters noise out of the data
  • Lack of reliable connectivity requires computing at the edge, storage and a forwarding mechanism. For instance, if there are deployments in remote locations where connectivity is not always on

Continue reading "Shifting towards computing at the edge" »

Subscribe to this blog's feed

Follow us on

Blogger Profiles

Infosys on Twitter


Categories